Tortilla Bread Production Line - Mova Group Industrial Bakery Machines & Lines

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Tortilla Bread Production Line

★★★★★

Stock Code

: M-TOR 400-600-1000

A continuous engineering journey from the moment the dough is first kneaded to the final second it is flawlessly packaged. Our industrial tortilla production line is built to heavy-duty norms for global food facilities seeking high efficiency and absolute standardization, featuring a massive production volume of 10,000 pieces per hour.

Flawless Synchronization and Workflow The system is managed end-to-end by a centralized PLC automation network where each unit communicates instantly with the others. This smart communication network ensures mechanical fluidity throughout the line and completely eliminates bottlenecks.

The production adventure begins with the perfect homogenization of flour and water in the mobile bowl spiral mixer. Reaching the ideal consistency, the heavy dough is transferred to the automatic dividing and rounding machine without human touch via the reducer-driven lifting and tilting unit. Portioned and rounded with a precision of ±2 grams, the dough balls move to the intermediate proofer. After resting for 10 minutes to relax the gluten structure, the dough balls take their flawless circular form with millimeter precision in the servo-driven hot press unit, the heart of the line.

Transferred to the multi-tier oven by pneumatic Teflon belts, the dough discs are flash-baked in independently manageable heat zones, gaining their characteristic flexibility. The hot products emerging from the oven are brought down to the ideal packaging temperature (25-30°C) via natural circulation in massive vertical cooling towers. Finally, stacked in desired quantities (e.g., 10s or 15s) in the automatic counting unit, the products are hermetically sealed in the zero-waste, servo-controlled packaging machine. The line's speed is synchronized in milliseconds via sensors and motor drives, guaranteeing smooth, stable, and untouched production from the first machine to the last.

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TECHNICAL DETAILS OF EQUIPMENTS

DIVIDER & ROUNDER
Up to 10.000 pcs/hour capacity
Weight range 40-140 grams (±2 gr)
6 pieces 50mm diameter pistons
Changable outer drum for different weights
6 row outlet belts
Automatic oil lubrication
Variable speed controls for main drive and rounding unit
Flour duster
Dough bunker capacity is 210 kg
Total power 5 kW
7 inc HMI Touch Panel
PLC control

INTERMEDIATE PROOFER
Proofing time 10 minutes (for10.000pcs/hour)
6 pocket stainless steel dough carrier tray
278 pieces active tray
1668 active pockets
Removable and washable UHMWPE mesh pockets
2″roller chain for tray transport
Main frame is stainless steel tube.
Total power 1.5 kW

TORTILLA PRESS
1200x1600 top and bottom aluminum press platens
Product diameter range; Ø18cm- Ø30cm, Precision ±2cm
14 strokes per minutes
Presses 12 products in a stroke
72 kW total heating capacity provided by cartridge heaters
Temperature controller for optimum heat management
Pneumatic pre-forming unit
Movable upper plate with precise ball screw drive.
Ball screws are drived by servo motors for best accuracy (+-0.01mm)
Product diameter and plate temperature can be changed on HMI touch screen
Teflon press belt with pneumatic auto-tracking device
Heavy duty main frame
Total power86 kW
Product diameter range; Ø18cm- Ø30cm, Precision ±2cm
7 inc HMI Touch Panel
PLC control

OVEN & OVEN FEEDING CONVEYOR
Slat type conveyor, supported 1 roller chain
The fire place is provided with a heat resistant conveyor for transferring the dough to the baking chamber
The oven cover is made of stainless steel, Insulated by a layer of glass insulation (special type) to minimize heat leakage to th eoutside
The oven is isolated with 30 cm from both sides for power saving and reducing heat leakage to outside.
12mt long, 1,1 mt wide total baking surface (4mt, 3 floor)
3 longidutional burner per floor, total 9 burners
Each floor temperature can be adjusted individually
Each floor conveyor has a motor drive and speed can be adjusted individually
Tortillas slide to bottom floor by stainless steel finger sliders
Total power 7 kW

COOLING CONVEYORS
Stainless steel frame
Inclined modüler infeed belt with non-slip griptop
1100mm wide,open frame moduler belt for efficient cooling
High density PE belts upports
Total 120 mt active cooling lenght, (9 floor X 10 mt long)
4 minutes cooling time
Total power 6 kW

COUNTER-STACKER
Robust Stainless steel frame
3 row of production
3500 pcs/hour capasity per row
1100 mm wide infeed belt, non-slip silicone coated
Adjustable infeed belt height
Counts and stacks 4 to 20 pieces depending on thickness
Changeable chutes for straight stacking (OPTIONAL)
Pneumatic stack discharge
HMI touch screen
Approved food contact surfaces
Outlet conveyor for packaging machines (OPTIONAL)
Total power 2 Kw

MODULER CURVE CONVEYOR
Stainless steel frame
Curve moduler belt
350mm wide
Hingh density PE belt supports
Total power 0,37 kW