Precision Beyond the Human Eye: Tri-Linear Optical Scanning At the heart of the system, high-resolution Color Line-Scan camera technology scans every product on the belt line by line, at the micron level. Unlike conventional area cameras, it creates zero perspective or edge distortion. Thanks to advanced RGB color spectrum analysis, it instantly distinguishes the fine line between the dough's natural color, the desired toast points, and unwanted carbonized burns in milliseconds. Even a 0.5 mm dough hole or a millimeter-scale diameter deviation cannot escape the system's detection. It eliminates false-reject rates, strictly protecting your profitable product.

Zero Mechanical Lag, Flawless Aerodynamic Rejection When a defective product is detected, the system does not rely on bulky, fatiguing, and failure-prone parts like mechanical pushers or drop-flaps. Instead, a digital pneumatic reject bar equipped with food-grade air filters is triggered. The defective product is precisely targeted and blasted off the main line with a localized air jet (Air-Blast) during that millisecond of free-fall in the transfer gap between conveyors. Production speed remains completely uninterrupted.

Flawless Sorting Criteria: Powered by custom algorithms, the Mova Vision System instantly detects and rejects products with the following defects:

• Diameters and geometric distortions

• Flat, folded, or deformed edges

• Dough holes and tears

• Overlaps

• Unwanted baked marks and burns (Toast points)

Maximum Production Capacity:

• Delivers lossless scanning and instant rejection performance for up to 8 lanes and 200 tortillas/minute per lane.

Industrial Infrastructure and System Hardware:

• Advanced HMI: High-precision, intuitive touch screen operator interface for quick tolerance adjustments.

• Rugged Brain: Rugged industrial PC built to withstand harsh factory environments, heat, and high data-processing loads.

• Homogeneous Illumination: Low-cost operation, uniform LED lighting technology that leaves no blind spots or shadows on the product.

• Uninterrupted Vision: High-definition color camera with an integrated air purge system to prevent lens contamination and flour dust adhesion.

• Pneumatic Reject Bar: Millisecond-response air-blast separation manifold equipped with food-grade air filters.

• Hygienic Transport: Easy cleaning plastic conveyor belting that prevents bacteria buildup and is simple to maintain, dismantle, and wash.